Solar Panel Frame Disassembly Machine

Equipment Description

This equipment is specifically tailored for the modern PV recycling industry. It combines the core function of aluminum frame separation with a newly integrated junction box removal unit and a continuous chain conveyor, achieving a seamless transition from input to final processing.

Built on a robust industrial base frame and powered by a high-performance hydraulic station, the machine delivers the necessary force to strip stubborn frames without damaging the glass. The PLC-based control system allows operators to switch between different panel specifications effortlessly, minimizing manual intervention. This automation not only enhances operational safety but also ensures high precision in material separation, making it a vital asset for large-scale recycling facilities focused on maximizing recovery value and minimizing labor costs.

Structure & Working Principle

Core Structure:

Positioning System: Includes Short-side and Long-side positioning units for precise alignment.

Disassembly Units: Dedicated Frame Separation Unit and Junction Box Removal Unit.

Control & Power: PLC touch screen for intuitive operation, supported by a heavy-duty hydraulic station.

Logistics: Drive motor-powered conveyor belt and machine feet for stable installation.

Working Steps:

Mode Setup: Select the appropriate positioning mode on the PLC touch screen based on the PV panel dimensions.

Precision Positioning: The panel is conveyed onto the workstation, where side units automatically align it with high accuracy.

Simultaneous Removal: The disassembly unit descends to lock the panel, stripping the aluminum frame and removing the junction box simultaneously.

Reset & Convey: Once the mechanism resets, the frameless panel is automatically conveyed to the next stage for glass separation.

Machine Advantages

Integrated Functionality: Combines frame and junction box removal in a single cycle, saving workspace and processing time.

High Level of Automation: Automated conveyor and PLC controls drastically reduce manual labor and operational hazards.

Universal Compatibility: Adjustable positioning settings ensure the machine handles a wide range of PV module specifications.

High ROI: Low maintenance costs paired with high processing speed ensure a fast return on investment for recycling businesses.